Why Products Fail EMC Test ?
More than 50% of devices fail EMC testing on their first submission. In startups and fast hardware cycles, this rate can exceed 90%.
The reasons are not complex — they are structural and preventable.
Cause |
Description |
---|---|
Poor PCB layout |
Inadequate return paths, long traces, no ground fill |
Bad grounding |
Multiple returns, floating shields, noisy grounds |
Cable radiation |
Long unshielded cables acting as antennas |
Switching noise |
DC/DC converters and clocks radiating harmonics |
Enclosure leaks |
Plastic cases, seam gaps, lack of shielding material |